STOCKDALE MILL

What is a turbine?

A turbine is a wheel with blades that is turned by air, steam, or water.

 

Wind turbines:
A child's pinwheel is a turbine.
Windmills are powered by air.
Turbo-jets force hot gases onto blades to produce spin.

 

Steam turbines:
Coal, oil, gas, or nuclear fission create heat to turn water into steam. The steam is forced though a nozzel (jet) directed towards blades on a shaft creating spin.

 

Water turbines:
Water wheels were known to ancient cultures. Turbines were first developed in the late 1700's to produce more efficient power.

A dam on a stream creates a reservoir (pond or lake) of water. The Stockdale Dam is approximately 5 feet high. Water is diverted from the reservoir to the mill turbines by a race (channel). The Stockdale Mill race is concrete, it channels water behind the parappet at the north end of the dam. A flume is where the water accesses the turbine. A grate seperates the race from the flume to catch debris (trash, limbs, ice) from entering the flume. The Stockdale Mill flume is a concrete lined sub-basement under the mill housing the 3 turbines. Gates are used to control the flow of water to the turbines to regulate power. In the Leffel turbines at the Stockdale Mill, the gates are a part of the housing surrounding each turbine. The Stockdale Mill turbines are completely submersed in the water of the flume, only the central shaft of each turbine is visible reaching up to the mill. The operator turns a wheel on the main floor to adjust the gates to produce the proper power requirements. As the gates open, water flows to the blades of the turbine. The weight of the water (water weighs 8 pounds gallon / 64 pounds per square foot) propels the blades, causing them to spin. A vertical shaft is connected by gears to the line shafts in the basement of the Stockdale Mill. The line shafts distribute the power to the milling equipment.

The Stockdale Mill always used water power. It is one of the very few remaining mills that was never converted to steam power or electricity.

Leffel turbine diagram Turbine exposed during restoration Turbine (on side) being lowered back into place after rebuilding

- click to view -

The amount of power is determined by the size of the turbine, the volume of water available (flow) and by the 'head' (or 'fall'). The head is the difference in height of the water level at the top of the dam (flume level) and the water level at the bottom of the dam (discharge level). The Eel river has ample flow to power the 3 turbines. Very rarely would the power be reduced due to the lowering of the river level above the dam. Durnig flooding, the river level below the dam rises and the head diminishes. At high flood level no power can be produced. Leaves or ice collecting in the grates of the race can reduce the flow of water reaching the flume, so the grates have to be kept free.

Eel River flow during the first 6 months of 2002 at North Manchester (cu. ft. / sec.) Eel River flow during the first 6 months at Logansport (cu. ft. / sec.)
Click for today's river level at North Manchester on the web. Click for today's river level at Logansport on the web.

Note: A flow of 600 cu. ft. / sec. is about 40,000 pounds of water each second.
Note: Eel River is 732' above sea level at North Manchester and 621' at Logansport for a fall of 111' over the distance.

Large hydro-electric power stations (Hoover Dam) work on the same principal with a generator attached to the top of the turbine.


Links to web information on turbines:

James Leffel &Company

View of Leffel turbine note gates at top and housing for blades at bottom (leaning)

View of Leffel turbine blades

Turbine diagram

Dam & Turbine Diagram

Hydroelectric Turbine

Turbojet http://www.grc.nasa.gov/WWW/K-12/airplane/turbparts.html

Power Plant Turbines 2 http://www.energyquest.ca.gov/story/chapter06.html

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